VALICALC · ENGINEERING WORKFLOW

Motor cable voltage-drop check

Turn shaft power, voltage, efficiency and power factor into a running-current estimate, then check cable voltage drop and conductor geometry.

Start this workflow

What do I need to know first?

  • Motor nameplate shaft output in kW or HP and supply system
  • Line-to-line voltage for three phase; operating efficiency and power factor
  • One-way cable length, conductor material, operating temperature and a candidate size

Goal and model boundaries

Estimate the operating current and voltage drop of a proposed motor cable before a separate electrical design review.

  • This is a steady running-current estimate; starting current and transient drop are outside the model.
  • Neither this workflow nor its wire tables establish ampacity or code compliance. Use nameplate and manufacturer data for the final design.
  1. Estimate running current

    Select the motor supply and enter shaft output, efficiency and power factor.

    For balanced three phase, I = Pshaft / (η × √3 × VLL × PF).

    Expected output
    Operating current in amperes, with electrical input power.
    Next step
    Carry the current to a cable check, or replace it with measured/nameplate current.
  2. Confirm conductor geometry

    Identify a proposed metal area or AWG gauge.

    Read bare conductor area; preserve the specified material and insulation separately.

    Expected output
    A candidate area in mm² and its AWG designation.
    Next step
    Enter the candidate area and operating temperature in Voltage Drop.
  3. Check running voltage drop

    Choose the correct circuit and use one-way length.

    The resistive model scales conductor resistance by length, temperature and circuit factor.

    Expected output
    Voltage drop, percent drop and estimated load voltage.
    Next step
    Compare against your project criterion; review ampacity, starting behavior and protection separately.

Units and context

  • Mechanical shaft kW is divided by efficiency before applying the electrical power equation.
  • AWG/mm² lookups describe metal geometry; cable outside diameter is a different quantity.

Common mistakes to avoid

  • Treating shaft output as electrical input
  • Entering the two-way cable length in a one-way field
  • Using voltage-drop sizing as an ampacity or protective-device check

Related engineering jobs

Browse all engineering workflows →

VALICALC · PRIVACY