VALICALC / MECHANICAL ENGINEERING SUITE / DS03

Multi-Stage Powertrain Design Sheet

Describe the stages in their physical order. A ratio or efficiency change recalculates the entire shaft table; rotation direction is separate from the direction of power flow.

Verified mathematical models with explicit assumptions. Component capacity and applicability are shown as separate checks.

Labeled example inputs • SI calculations • Project revision 0 • No account or cloud upload

01 / ENGINEERING INPUTS

Define the operating point

rpm
kW

Stages

Stage 1
Stage 2

02 / CALCULATE → SELECT → RECALCULATE

Calculation & checks

Final shaft RPM · signed rotation

-250 rpm

Final shaft power

6.4125 kW

Final shaft torque · signed rotation

-244.93946 N·m

Cumulative efficiency

85.5 %

Total loss

1.0875 kW

Total reduction ratio

6 :1
Multi-Stage Powertrain Design Sheet: serial load and power-flow schematicMotor / sourceTransmissionOutput / loadDefined load cases • Actual dimensions • Criterion-specific checks
Schematic authored for this worksheet; not a manufacturing drawing. Numerical pitch/datum dimensions and checks control the calculation.
Intermediate values and comparisons - SI units
ShaftRPM · signedPower (W)Torque (N·m) · signedStage ηCumulative ηLoss (W)
01,5007,50047.746483110
15007,125136.0774760.950.95375
2-2506,412.5-244.9394570.90.855712.5

Criterion-specific verification

  • PASSED · Serial energy balance

    Pin − Pout − Σloss = -2.2737367544323206e-13 W.

  • UNKNOWN · Shaft/component capacity

    This kinematic shaft table does not rate the actual components.

Method and calculation trace

n out = n in / i; P out = η P in; T = P/ω. Negative RPM and torque denote rotation only; P remains positive in the entered stage sequence.

In inverse power mode, P input = P output / Πη. Linked steady DS02 cases are recalculated from the same project on every input change. Transient cases require a coupled inertia model and are blocked here.

Assumptions & scope

Serial steady positive power flow only. Reversed rotation does not model backdriving or regenerative efficiency. No branching, differential or planetary topology here.

Efficiencies are user-entered operating assumptions. Shaft-load, gear strength and lubrication checks remain separate.

Worked example

7.5 kW at 1500 RPM through 3:1/95% then 2:1/90% gives 250 RPM, 6.4125 kW output and 1.0875 kW total loss.

Calculation methods and sources

P = T·2πn/60; P = Fv

SI: P watts, T N·m, n RPM, F newtons, v m/s. Mechanical power at the same shaft/load point.

Tập 1, Chapter 2, printed pp. 16–20; independently derived work/time relationship. Existing ValiCalc power expressions retained.

n out = n in/i; P out = ηP in; η total = Πη; T out = ηiT in

Serial passive motoring power flow; 0 < η ≤ 1. Rotation signs do not imply a reversible loss model.

Tập 1, 2.15–2.18 and 3.23–3.25; independent conservation-of-energy derivation.

Textbook references identify the method context. Historical numerical catalog, material and service-factor tables have not been copied or treated as current product ratings.

Related calculators and references

Existing component-selection Jobs → · All mechanical worksheets →

Common questions

Does this approve a real component?

No. The worksheet separates mathematical results from criterion-specific checks. Actual motor, belt, sprocket and chain capacity need applicable current manufacturer data and installation review.

What changes after choosing a physical size?

The worksheet recalculates the outputs and geometry from the entered actual dimensions or discrete tooth/link count. Dependent checks are reevaluated; previously saved results are not restored as approvals.

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