VALICALC · ENGINEERING WORKFLOW

Container carton, pallet and payload plan

Combine mixed-carton CBM, pallet fit, container geometry and mass limits into a documented loading estimate with packing and stability limitations.

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What do I need to know first?

  • External carton dimensions, quantities and gross weights
  • Pallet deck/height/tare and permitted loaded height/payload
  • Actual container internal/door dimensions, plate limits and dunnage allowance

Goal and model boundaries

Check volume, geometry and weight independently before planning a container shipment.

  • Geometric fit does not certify stacking compression, load stability or lashing.
  • Fleet example dimensions/payload are a subset; confirm the supplied container. Gross-weight estimates are not certified VGM.
  1. Total carton volume and mass

    Add each carton type with its own units and quantity.

    Per-carton volume × quantity is summed after unit conversion; missing weights stay unknown.

    Expected output
    Shipment CBM, carton count and weight completeness.
    Next step
    Choose palletized or loose loading and keep the same carton inventory.
  2. Plan the chosen packing branch

    For pallets, check deck packing and loaded height; for loose cargo, use container loading.

    Grid/rotation/split layouts estimate geometric fit without overhang by default.

    Expected output
    Estimated cartons per pallet or a loose-carton container plan.
    Next step
    Check actual container and door dimensions before accepting the fit.
  3. Check container fit and mass

    Use actual equipment dimensions; include tare, pallets and dunnage in the mass model.

    Pallet fit and gross weight are separate checks; gross = equipment tare + cargo + packing/dunnage.

    Expected output
    A geometric pallet plan and separate payload/gross-weight margins.
    Next step
    Review access, securement, load stability and verified gross mass with the carrier.

Units and context

  • Use packed external carton sizes, not product dimensions.
  • CBM and tonnes measure different limits; a volume fit can still exceed payload.

Common mistakes to avoid

  • Treating empty geometric volume as usable packed capacity
  • Ignoring pallet tare, dunnage or door clearance
  • Counting cartons on pallets and as loose cargo twice

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