VALICALC / MECHANICAL ENGINEERING SUITE / DS13

Planetary Gear Train Design Sheet

Identify the fixed, input and output members before interpreting ratio or torque. A simple sun–planet–ring set supports all six fixed-member arrangements and differential speed solving. A separate common-carrier constraint graph supports entered compound mesh/coupling equations without pretending a textbook topology preset is verified.

Verified mathematical models with explicit assumptions. Component capacity and applicability are shown as separate checks.

Labeled example inputs • SI calculations • Project revision 0 • No account or cloud upload

01 / ENGINEERING INPUTS

Define the operating point

mm
rpm
N·m

02 / CALCULATE → SELECT → RECALCULATE

Calculation & checks

Required ring teeth for selected sun / planet

72

Equal-spacing phase quotient

32

Adjacent planet tip-circle clearance

46.70766 mm

Planet signed spin relative to carrier

-1,125 rpm

Sun tooth mesh events per hour

202,500

Ring tooth mesh events per hour

67,500

Signed input / output speed ratio

4

Loss from entered whole-drive efficiency

0 kW

Sun signed RPM

1,500 rpm

Ring signed RPM

0 rpm

Carrier signed RPM

375 rpm

Ideal external mechanical power residual

0 kW
Planetary Gear Train Design Sheet: planetary schematicRing / sun / planetsCarrier joins planet axesConfiguration and member signs are explicit in results
Original schematic; not a manufacturing drawing. s-c-r · Sun / ring / carrier · Actual equally spaced planets. Actual dimensions and model checks are listed in the calculation record.
Intermediate values and comparisons - SI units
MemberSigned RPMIdeal external T (N·m)Ideal external P (W)Entered-efficiency external T (N·m)Entered-efficiency P (W)
Sun1,50010015,707.96326810015,707.963268
Ring030003000
Carrier375-400-15,707.963268-400-15,707.963268

Criterion-specific verification

  • PASSED · Unshifted common-module coaxial geometry

    Nr = Ns + 2Np; this simple-set relation must not be reused for compound graphs.

  • PASSED · Equally spaced planet phase condition

    (Ns + Nr)/planet count must be an integer for this defined simple equally spaced set.

  • PASSED · Adjacent unshifted planet tip clearance

    Checks standard full-depth tip circles only, not tooth interference or pin/carrier envelopes.

  • PASSED · Ideal torque / virtual-work balance

    External torques act on the listed members; ideal power sum and torque reaction follow the no-slip graph.

  • BLOCKED · Planet load sharing, mesh and bearing rating

    No empirically validated load-sharing factor, pin/carrier/bearing geometry or gear strength data; equal load capacity is not assumed.

  • BLOCKED · Named A1/A2/A3/B/C preset qualification

    Generic entered constraints are functional. Named textbook compound topology/assembly presets require separate source and geometry verification.

  • UNKNOWN · Loss-data qualification

    Whole-drive efficiency is supplied, not derived from a generic per-mesh coefficient.

Method and calculation trace

Simple set: Ns(ns−nc)+Nr(nr−nc)=0. Signed ratio always means input RPM / output RPM.

Simple ideal external torques are proportional to [Ns, Nr, −(Ns+Nr)]. Differential mode uses the entered sun external torque, with all ports explicitly listed.

Graph external mesh: zi(ni−nc)+zj(nj−nc)=0; internal mesh changes + to −; rigid coupling uses ni−nj=0. The entered graph must be fully determined by its fixed/input ports.

Selected actual integer teeth update speed, phase and adjacency. A failed assembly check remains failed even if the ratio is numerically valid.

Fixed-case output power equals minus input power times entered motoring efficiency; fixed-member reaction balances external torque. This does not qualify internal circulating losses or capacity.

Assumptions & scope

Simple geometry uses common-module unshifted spur gears: Nr = Ns + 2Np. Equal-spacing phase and adjacent tip-circle clearance are necessary checks; tooth interference, carrier/pins and dynamic load sharing remain unverified.

Ideal torques are signed external torques acting on each member. Fixed-case loss-adjusted output torque uses only the entered whole-drive motoring efficiency; it does not invent per-mesh efficiency or equal planet-load sharing.

Common-carrier graph solves entered ideal no-slip mesh constraints and rigid coupling. It validates algebraic consistency, not physical coaxial/assembly geometry. Book A1/A2/A3/B/C presets and detailed compound support/rating remain source-gated.

Differential mode needs two known member speeds. Power-flow/loss distribution with multiple driven ports needs more information and is blocked.

Worked example

24 sun / 24 planet / 72 ring teeth with three equally spaced planets satisfy coaxial and phase conditions. With ring fixed, 1500 RPM sun input gives 375 RPM carrier output. Ideal external torques are +100 N·m sun, +300 N·m ring reaction and −400 N·m carrier; their power sum is zero.

Calculation methods and sources

Nr=Ns+2Np; (Ns+Nr)/planetCount integer; adjacent tip gap = 2 orbitRadius sin(pi/planetCount) - planetTipDiameter

Same-module unshifted spur simple set with equally spaced planets only; necessary phase/circle-clearance checks, not a strength/interference approval.

Tập 1 6.69-6.71 printed p118 / PDF117; independent coaxial/circular-spacing derivation.

external: zi(ni-nc)+zj(nj-nc)=0; internal: zi(ni-nc)-zj(nj-nc)=0; rigid coupling: ni=nj

Bounded common-carrier linear constraints, explicit fixed/input/output ports, consistent tooth IDs, full-rank and residual checks. No arbitrary named topology/physical assembly claim.

Independent rolling-constraint derivation and scoped generalization of Willis; Tập 1 Chapter 6 planetary context pp118-126.

Textbook references identify the method context. Historical numerical catalog, material and service-factor tables have not been copied or treated as current product ratings.

Related calculators and references

Existing component-selection Jobs → · All mechanical worksheets →

Common questions

Does this approve a real component?

No. The worksheet separates mathematical results from criterion-specific checks. Actual motor, belt, gear, shaft, bearing and joint capacity need applicable current source data and engineering review.

What changes after choosing a physical size?

The worksheet recalculates the outputs and geometry from the entered actual dimensions or discrete tooth/link count. Dependent checks are reevaluated; previously saved results are not restored as approvals.

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